Commercial roofing guide

What Causes Seams to Fail on a Flat Roof?

Open or poorly bonded seams can become direct water-entry points on single-ply commercial roof systems.

TPO and EPDM roofs handle seams differently, but both depend on correctly prepared, bonded or welded joints. Age, movement, installation conditions and rooftop activity can all contribute to seam problems.

A roofing professional inspecting an asphalt shingle roof.

Quick answer

What property owners and managers should know first

A flat-roof seam failure should be evaluated with the membrane type in mind. TPO seams are commonly heat welded, while EPDM seams use system-specific adhesives or tapes, so compatible repair methods matter.

Commercial property checklist

Practical next steps

  • Confirm whether the membrane is TPO, EPDM or another system.
  • Check seams near drains, curbs and penetrations.
  • Look for punctures or rooftop-traffic damage nearby.
  • Inspect for wet insulation if leaks have continued for some time.
01

Why membrane type changes the repair

TPO and EPDM have different chemistry and seam methods. A repair material that works for one system may be inappropriate for the other.

02

Movement and rooftop traffic

Thermal movement, maintenance crews and equipment access can stress seams or create punctures near heavily traveled areas.

03

When an open seam is part of a bigger roof problem

Multiple seam failures, widespread membrane aging or saturated insulation can change the discussion from local repair to broader restoration or replacement.

Guide FAQs

Common questions about this roofing topic

The answers provide general context; the actual roof condition still determines whether repair, inspection or replacement is appropriate.

Can an open TPO seam be rewelded?

Sometimes, depending on membrane condition and contamination. A roofing professional should determine whether cleaning, patching or another compatible repair is appropriate.

Can roof cement be used on any flat roof membrane?

No. Some products are incompatible with single-ply membranes, so the roof type should be confirmed first.

Need help with this commercial roof issue?

Discuss the building, roof system and practical next step.

Use the guide for context, then call to discuss the roof condition, property location and most practical next step.

Call (877) 497-9711